Lean Manufacturing & Continuous Improvement Lead On-site Limerick, Munster, Ireland Engineering ( Production/Process Dev/Manufacturing) Our client, a medical device engineering company based in Limerick who specialize in manufacturing precision components are seeking a Lean Manufacturing & Continuous Improvement Lead to join their team.
The ideal candidate will have a strong technical background in CNC machining and mechanical engineering, with a hands-on approach to problem-solving.
This person will be responsible for driving cost reduction, efficiency improvements, and operational excellence while implementing Lean and Six Sigma methodologies.
They will also play a key role in mentoring teams, optimising production workflows, and supporting leadership duties within the organisation.
Responsibilities include but are not limited to: Lead Lean Manufacturing and Continuous Improvement (CI) initiatives across manufacturing operations.
Identify and implement cost reduction strategies while improving production efficiency.
Drive process optimisation and waste elimination through Lean and Six Sigma methodologies.
Optimise CNC machining processes to improve performance, reliability, and cost-effectiveness.
Develop and implement training programs for employees on Lean principles and best practices.
Support and participate in Kaizen events and problem-solving activities.
Assist in production scheduling to ensure optimal resource utilisation.
Maintain and monitor KPIs to track and drive productivity improvements.
Work closely with cross-functional teams, including engineering, production, and quality, to enhance overall manufacturing performance.
Ensure compliance with health & safety and regulatory requirements.
Provide hands-on support on the shop floor, assisting in daily manufacturing challenges.
Drive process validation for new product introductions (VP, IQ, OQ, PQ) and manage associated documentation.
Support cost management initiatives through data-driven analysis and decision-making.
Perform all other duties as assigned.
Job requirements Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
Extensive knowledge and hands-on experience with CNC machining.
Proven experience in Lean Manufacturing and Continuous Improvement.
Strong leadership and training capabilities with the ability to mentor teams.
Experience in cost reduction strategies, process validation, and waste minimization.
Knowledge of Lean tools such as 5S, Value Stream Mapping (VSM), Kaizen, Kanban, and Root Cause Analysis.
Experience working with ERP/MRP systems for scheduling and resource planning.
Excellent problem-solving and analytical skills with a hands-on approach.
Strong communication skills with both internal teams and external stakeholders.
Ability to work cross-functionally in a fast-paced, results-driven environment.
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