Short Intro and About the Job
Main Responsibilities and KPI's
1. Act as system owner/administrator for the Site CMMS
2. Play a lead role in the optimisation of the Site CMMS and the development of the associated process flows
3. Work with the Projects Engineering team to ensure the maintainability of new and modified installations
4. Act as Maintenance Owner for project to maintenance handovers and ensure the integration of such into the relevant maintenance systems (. all required data is up-loaded on to the system)
5. Under the direction of the Site Asset/Technical Manager ensure the Site CMMS database is up-dated with all new asset details associated with recent projects upgrades
6. Responsible for populating of Excel up-load templates with all asset details including:
7. New functional locations and asset location structures
8. Equipment details (makes, models, equipment classification, serial numbers etc…)
9. BOMs & spare requirements
10. Purchasing details
11. PM routines, tasks and frequencies
12. Conduct plant survey works to record Mechanical and Electrical equipment details
13. Develop and implement validation checks to ensure all data is correctly transferred to the Site CMMS
14. Removal/Retirement of redundant assets from the Site CMMS
15. Up-load O&M Manuals and associated asset documentation to the Site CMMS
16. Perform spares assessments and link spare parts details to associated assets in the Site CMMS
17. P&ID mark ups and retagging of field equipment
18. Ensure all equipment required for annual statutory inspections/certifications are included on the site asset register
19. Coordinate with the Site Maintenance Specialist/Scheduler to ensure that services and inspections are scheduled and performed when due and that resultant corrective work is promptly performed
20. Assist with the management of the sites Calibrations Contractor and associated programmes
21. Provide support in site maintenance related RCAs and understand root causes of repeated equipment failures
22. Help develop engineering solutions for repetitive failures and other maintenance problems
23. Analyse equipment history data to ensure that current maintenance programs are effective and fit for purpose
24. Play a supportive role in the development of the site Maintenance excellence strategy and programme
25. Help reduce and improve maintenance work wherever feasible; assuring efficient and reliable operation of plant, process and equipment while protecting and prolonging the economic life of plant assets at optimal cost
26. Drive plant reliability improvement programmes through the use of the following reliability engineering technics: FMEAs, OE/availability, RCM and condition based monitoring programmes
27. Drive Preventative Maintenance programmes such as vibration, thermography and other predictive analyses and interpretation of results
28. Provide coaching to the craft teams by sharing your skill-set and expertise in the areas of CMMS and asset care
29. Provide system training and technical support where appropriate to the Maintenance Team
30. Responsible for the generation of departmental KPI reports using the CMMS
31. Support the Maintenance Stores Manager with his day to day activities (2 days per week):
32. Provide SAP expertise to the Stores Manager, assisting with the integration of the new SAP system and associated changes in ways of working
33. Provide cover for the Stores Manager in the event of holidays or absence
34. Monitor the quality and delivery of goods, materials and services
35. Preparation of weekly reports with full detailed analysis of spare parts/consumables usage and costs
36. Liaise with the Maintenance team to ensure stock is available for maintenance
37. Use the SAP system to carry out and record routine stock checks on the Maintenance Stores
38. Management of contractor purchases orders in line with company procedures
39. Process goods received notes and invoices for accounts
40. Set up stores, label all spare parts and update on to the CMMS
41. Responsible for Danone Internal Controls as assigned to you by the Internal Controller
About You
42. Bachelor's degree in Mechanical Engineering, Process Engineering, Electrical Engineering or related discipline
43. A general understanding of a broad range of process equipment. mechanical, electrical and instrumentation required
44. Strong understanding of process equipment attributes and terminology essential
45. Experience in working in an Industrial Maintenance of a FMCG, fast paced, high volume manufacturing environment with demonstrable and transferable skills highly desirable
46. Knowledge of Computer Maintenance Management Systems (CMMS) or exposure to databases would be an advantage
47. Ability to demonstrate good general administration, data/file management and documentation skills
48. Proven problem solving and troubleshooting skills
49. Experience using MS Office tools including Microsoft Excel & Microsoft Access
50. Proficient numerical ability to record, interpret and analyse key process data
51. Strong written, numerical and verbal skills
About Us, We offer and What's next
Danone Nutricia Early Life Nutrition is a division of the Danone Group and the Macroom Supply Point is a strategic spray drying factory within the division as it is a major supplier of infant formula to other plants within the network.