Assists in the development and implementation of injection moulding processing methods and controls to meet quality and yield required for new and existing mould tools.
Identifying and implementing continuous improvements projects eliminating waste in the manufacturing process.
Monitors the moulding process; troubleshooting problem process and assists in resolving quality issues and ensuring robust correction in place to prevent re-occurrence.
Key Responsibilities and End Result
* Responsible for the Moulding Process Systems, including setting sheets, process control, deviation and control of setting sheets, ECNs and A3s.
* Troubleshooting and supporting daily moulding operations as required. Liaising with Toolroom, Maintenance, Operations and Quality on a daily basis.
* Ensuring strong systems are developed and in place to prevent defects, reduce waste and drive continuous improvement in line with company lean program.
* Manage Right-first-time, Moulding Scrap and moulding OEE metrics.
* Develop/implement maintenance programs for moulding and ancillary equipment.
* Training of all Team Leaders/process technicians to ensure that they are equipped to complete daily operational mould tool specific tasks (Tool face cleaning, start up/shut down etc).
* Assist with the introduction of new mould tools, ensuring that system/process are in place to support day to day running of the tool.
* All activities to be performed in strict accordance with the Quality Management System. Experience with NCMR/NCE/8D process.
* Other responsibilities may be assigned from time to time as needed, based on the evolution of the company and the requirements of the department.
Job Specifications
* Degree or equivalent qualification in Polymer / Mechanical / Manufacturing engineering.
* 1-2 years’ experience in manufacturing environment, preferably medical device injection moulding.
* Lean Six Sigma skills an advantage.
* Familiar with process set up and validation, including performing process window studies, IQ, OQ, PQ highly desirable.
* Ability to work in a team environment.
* Excellent organizational, communication and presentation skills.
* Systematic troubleshooting skills.
* Proficient in MS Office applications, MS Project.
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