Job Description
ESSENTIAL Duties and Responsibilities:
* Apply engineering principles & analytical techniques to drive continuous improvement to manufacturing processes.
* Lead development of interim and permanent corrective actions to resolve quality issues using 8D methodology and structured problem-solving tools.
* Play an integral part in the Launch process by establishing and monitoring quality target levels at the workstation level for each build phase to validate workstations readiness.
* Conduct process audits to ensure the process adheres to Vehicle Operations guidelines and specific process standards.
* Act as team leader in resolving assembly related concerns. Lead variability reduction and lean manufacturing initiatives and best practices.
* Support ISO 14001 compliance and support internal ISO auditing and compliance as required.
* Lead development of solutions for throughput constraints.
* Manage and direct statistical process control activities.
* Review internal/external suppliers for critical characteristic process compatibility.
* Support efficiency planning to ensure workstations are properly set up with quality risks identified and addressed.
ESSENTIAL Skills and EXPERIENCE:
* 8D and 5Why corrective action and problem-solving.
* Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping.
* TQM and Kaizen Methods.
* Visual Factory Management.
* Microsoft Office proficiency (Word/Excel/Outlook).
* Bachelor’s degree in engineering/technology Required.
* FMEA, PPAP, and DOE experience.
* Six Sigma: DMAIC and DMADV (DFSS) Project Methodology experience.
* Ergonomic analysis knowledge and experience.
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