Utilities Day Technician (Electrical)
The utilities maintenance technician is responsible for the execution of the preventive and corrective maintenance program as per the Client/PPU requirements.
Key responsibilities include:
* Carrying out work as per schedule supplied by the Maintenance Coordinator, Planner and as per site policies, schedules and procedures.
* Troubleshooting problems with utilities equipment as necessary and as directed by site supervisors
* Completing site documentation before and after work tasks, as appropriate
* Flexibility to work on equipment in all buildings
* Working and interacting with the site DES team
* Flexibility to work around Maintenance Shutdown's
* Being familiar with all GMP rules and regulations
* Being familiar with Statutory requirements
* Liaising and Working with the Shift/day maintenance team on all Utilities Equipment
* Liaising with Contractors during planned service maintenance
* Participating in the appropriate training
* Carrying out Risk Assessment of Equipment Maintenance Task List steps and ensuring these are always kept valid
* Updating MTL's as appropriate
* Carrying out Periodic reviews of EWI/SOP to ensure documents are always current and valid
* All work on site to be carried out in accordance with site EHS (Environmental Health and Safety) and Veolia EHS rules and guidelines
* Being responsible for ITP and ensuring missing requirements are complete
* Participating in Audits of the Mechanical rooms and following up on actions
* Ensuring all tools and equipment are kept in good condition
* Day-to-day relationship with Veolia Contract Manager and contract team
* Day-to-day relationship with client Engineering manager and representatives
* Managing Technical investigations for utility operations group and implementing changes that occur from these investigations
* Completing Data Build on new equipment (create maintenance plans, preparing BOM, SOP's, advising on rounds and readings for operation)
* Evaluating Electrical PM job plan content and frequency. Recommending and implementing improvements to optimise utility reliability, availability, and compliance.
* Continuously evaluating equipment maintenance and failure history. Determining appropriateness of PM content and frequency
* Executing PM program along with the rest of the team
* Managing a program to measure and improve the effectiveness of the electrical PM program. Establishing and evaluating effectiveness metrics to identify areas for improvement
* Supporting site contract maintenance team in minimizing downtime and risk of downtime to facility
* Trouble-shooting and investigation of utility plant equipment faults and failures along with the Shift Operation Group, this includes the Fire Alarm Detection system
* Introduction and installation of Reliability Centred Maintenance on all existing and future equipment
* Updating of utilities related standard operating procedures
* Identifying, liaising with, and, where appropriate, co-ordination of third party contractors and suppliers on site
* Liaising with site projects team as clients engineering representative
* Liaising with site contract team to identify suppliers and quantities of spare parts; review and updating of spare part inventory of spares in clients site store
* Liaising with contract team and client to review maintenance programme, and effecting changes to methods and procedures where appropriate
* Continuous improvement of contract delivery on site
* Coordinating with personnel on utility requirements upon purchase of new equipment, movement of equipment, technology transfer etc
* Identifying and implementing, where appropriate, energy saving schemes
* Liaising with Quality and external auditing bodies upon audits
* Ensuring Engineering areas, in liaison with Contract Manager and Contract co-ordinator, facilities and equipment are kept in a clean, safe and serviceable condition, and general housekeeping high standards are maintained
* Managing the execution of the utilities maintenance program and organisation structure in order to achieve and sustain optimum reliability, maintainability, useful life, and life cycle cost for utilities assets. Implementing and participating in utilities reliability programs as per the clients Global Reliability Program
* Driving local reviews of maintenance performance data using published maintenance excellence KPI results, areas that will be reviewed and improvements sought:
o Spares cost
o High levels of paperwork
o PM:CM ratio
o Maintenance man-hours per equipment/system
o MTBF
o MTTR
o Equipment reliability trends
* PM program content is to be reviewed on regular basis to remove non-value added activities' and duplication
* Developing long term (5 year) life cycle costing for asset replacement plans (equipment moving towards end of life)
* Ensuring that the CMMS system contains the most up to date information regarding equipment data, spares and maintenance man-hours
* Maximising maintenance wrench time utilisation through effective planning
Required skills for success in this role include:
* Electrical experience, 2 years minimum and good understanding of the basic fundamentals of the various utilities systems
* Pumps, HVAC Systems, Compressors, Boilers, steam systems and ancillary services, (DHW skids), Chillers, Cooling Towers, Clean steam Boilers, Purified Water Systems, CIP systems, Low /Medium voltage Electrical Systems
* Building Management Systems (Scada)
* Good understanding of Preventive Maintenance Systems
* PLC's
* Work within a Computerized Maintenance Management Work Order system environment
* Experience with Facility Start Up
* Work within a documented Permit to Work System
* Computer literate
* Ability to read and understand Electrical Drawings
* Understanding of SOP's and GMP Engineering systems
* Understanding of Basic Instrumentation
* Must be able to demonstrate hands on experience with detailed knowledge/skill in the following area's:
* Troubleshooting / repair of Low & medium Voltage Electrical Systems
* Good problem solving and trouble shooting ability of motors/VFD's, panels and Electrical safety systems
* Vast knowledge of single and three phase systems (Motors)
* Knowledge of Mechanical systems
* Team Player