Position Summary:
Provides technical support and leadership on production/processing methods and controls to meet quality standards in the most efficient manner for new and existing moulding processes.
This is a fixed shift cycle working 8pm-8am nights Wednesday-Friday and every second Saturday.
Key Responsibilities:
* Oversight for Injection moulding process start up, process monitoring during running and shutdown in a safe manner to achieve production targets for quality product (customer volume, yield, scrap and material cost).
* Take ownership for process escalations for injection moulding to ensure action is taken to troubleshoot & resolve issues in a timely manner using a systematic approach to ‘root cause’ problem solving.
* Ensure tool set-up & changeover activities are optimised to meet production targets.
* Support process engineer in the development of new processes set up, proof of concept & validation runs for existing and new production & prototype tools.
* Ensure completion and accuracy of required documentation in the manufacturing area from all operation team supporting injection moulding.
* Support continuous improvement projects using ‘Decoupled’ process & lean tools to optimise injection moulding performance and improve reliability.
* Ensure personnel are distributed as per planning from Team Leader / Shift Manager.
* Ownership for updating the visual area board, shift handover meeting and operational workbook - assuming responsibilities of Team Leader / Shift Manager when necessary.
* Work with quality personnel to rectify any issues promptly.
* Comply with the EHS & cGMP policies and procedures, leading safety audits, 5S & cGMP activities online.
* Where appropriate, support the development of documentation, training and work instruction activities within injection moulding. Support cross training of personnel across Injection moulding programmes site wide. Ensure skills & knowledge gained through JABIL Process training are applied consistently.
* Support all company safety and quality programs and initiatives.
* Ensure ongoing compliance with GMP in all practices, recording of events and processes.
* Ensure compliance with all learnings from all GMP training events.
* Other responsibilities may be assigned from time to time as needed, based on the evolution of the company and the requirements of the department/position.
Minimum Requirements:
* Leaving Certificate or equivalent, 3rd level NCEA Level 6 (Mechanical / plastics engineering) or equivalent preferable.
* 5 Years + experience of injection moulding, preferably Healthcare with high volume automation desirable.
* Experience of mould set up and working with a wide variety of plastics and mould types.
* Additional specialist industry standard ‘process technician training’ desirable.
Skills/Attributes:
* Excellent IT, communication and interpersonal skills.
* Capable of running injection moulding equipment & completion of accurate documentation.
* Ability to work on own initiative.
* Good mechanical & process aptitude.
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