Our client, a medical device engineering company based in Limerick who specialize in manufacturing precision components are seeking a Lean Manufacturing & Continuous Improvement Lead to join their team.
The ideal candidate will have a strong technical background in CNC machining and mechanical engineering, with a hands-on approach to problem-solving. This person will be responsible for driving cost reduction, efficiency improvements, and operational excellence while implementing Lean and Six Sigma methodologies. They will also play a key role in mentoring teams, optimising production workflows, and supporting leadership duties within the organisation.
Responsibilities include but are not limited to:
* Lead Lean Manufacturing and Continuous Improvement (CI) initiatives across manufacturing operations.
* Identify and implement cost reduction strategies while improving production efficiency.
* Drive process optimisation and waste elimination through Lean and Six Sigma methodologies.
* Optimise CNC machining processes to improve performance, reliability, and cost-effectiveness.
* Develop and implement training programs for employees on Lean principles and best practices.
* Support and participate in Kaizen events and problem-solving activities.
* Assist in production scheduling to ensure optimal resource utilisation.
* Maintain and monitor KPIs to track and drive productivity improvements.
* Work closely with cross-functional teams, including engineering, production, and quality, to enhance overall manufacturing performance.
* Ensure compliance with health & safety and regulatory requirements.
* Provide hands-on support on the shop floor, assisting in daily manufacturing challenges.
* Drive process validation for new product introductions (VP, IQ, OQ, PQ) and manage associated documentation.
* Support cost management initiatives through data-driven analysis and decision-making.
* Perform all other duties as assigned.
Job requirements
* Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, or a related field.
* Extensive knowledge and hands-on experience with CNC machining.
* Proven experience in Lean Manufacturing and Continuous Improvement.
* Six Sigma certification (Green Belt required; Black Belt preferred).
* Strong leadership and training capabilities with the ability to mentor teams.
* Experience in cost reduction strategies, process validation, and waste minimization.
* Knowledge of Lean tools such as 5S, Value Stream Mapping (VSM), Kaizen, Kanban, and Root Cause Analysis.
* Experience working with ERP/MRP systems for scheduling and resource planning.
* Excellent problem-solving and analytical skills with a hands-on approach.
* Strong communication skills with both internal teams and external stakeholders.
* Ability to work cross-functionally in a fast-paced, results-driven environment.
#J-18808-Ljbffr